Part 1: What Is A Siber Laser Cutting Machine?
A fiber laser cutting machine is a laser emitted from the laser, through the optical path system, focused on a high power density laser beam. The laser beam irradiates the surface of the workpiece, causing the piece to reach its melting or boiling point, while a high-pressure gas coaxial to the beam blows the molten or vaporized metal away. With the relative position of the beam and the workpiece moving, the material is eventually cut to form a slit, thus achieving the purpose of cutting.
Part 2: How Does a Fiber Laser Cutting Machine Work?
The fiber laser cutting machine has great power to fulfill the cutting effect. This cutting technology is progressing in sophisticated ways.
Laser cutting is the laser beam irradiation to the surface of the workpiece when the energy released to make the workpiece melt and evaporate, to achieve the purpose of cutting and engraving, with high precision, cutting fast, not limited to cutting pattern restrictions, automatic typesetting to save material, smooth kerf, low processing costs, etc., will gradually improve or replace the traditional cutting process equipment.
Part3: What Components Made up the Fiber Laser Cutting Mashine?
Laser cutting machine systems are generally composed of laser generators, (external) beam delivery components, tables (machine tools), microcomputer numerical control cabinets, coolers, and computers (hardware and software).
Part 4: The types of fiber laser machine
There are three types of fiber laser machines.
Firstly, Fiber Laser Cutting Machine. BossorLaser is the top manufacturer with highly reliable metal, fiber & steel laser cutting machines with Low maintenance. Our laser cutter machines are both affordable yet reliable. For professional industrial workers looking for perfect configuration and user-friendliness.
Secondly, Fiber Laser Welding Machine. Handheld Fiber laser welding machine, using the latest generation of fiber laser, equipped with self-developed wobble welding joints, fills in the gap of hand-held welding in the laser equipment industry. It has the advantages of simple operation, beautiful welding seam, fast welding speed, and no consumables. It can weld thin stainless steel plate, iron plate, galvanized sheet, and other metal materials. It can replace the traditional argon arc welding and electric welding technology perfectly. Handheld laser welding machine can be widely used in kitchen and toilet, staircase elevator, rack, oven, stainless steel door, and window guardrail, distribution box, stainless steel home, and other industries complicated and irregular welding process.
Thirdly, CNC Press Brake. CNC Press Brake is heavy industrial equipment used for bending and forming metals! Now, DurmaPress ® machine models have a back gauge function, allowing users to perform more complex cuts relatively quickly. After each bend of the machine, the machine back gauge will reposition the metal to form more complex bends or shapes. This means that workers do not have to remove and replace metal from the equipment after each step. Press Brake is divided into Torsion Bar NC Press Brake and CNC Press Brake machines, and the machine minimizes errors and related waste in the metal processing process. CNC Press Brake can also speed up production speed, which can save the company's labor cost.
- The fiber laser generator is highly integrated, has a superior laser beam and uniform power density. Output laser power is stable. This design highly increases the machine’s anti-reflection ability with optical isolator, be able to mark on most high reflective materials such as aluminum, copper, gold, and silver without the shadow and virtual open phenomenon.
- Adopts advanced digital high-speed scanning galvanometer, quick speed without deviation, small volume, good stability, and performance reached the international advanced level.
- Modular design, separate laser generator, and lifter, more flexible, can mark on the bigger area and complicated surface. Air-cooled inside, small occupation, easy to install.
- Adopt the embedded operating system, which performance is leading domestic peers, good touch interface, and powerful control system can meet the demand of most industry application process in the market.
- High efficiency for photoelectric conversion, simple operation, compact in structure, support harsh working environment, no consumables.
- YLH-20L Desktop fiber laser marking machine is a standard type in the whole fiber laser marking machine series. Its classical design stands popular since the laser marking the machine's invention.
Part 5: The applications of fiber laser cutting machine
Nowadays, fiber laser cutting machine has easy access to the metal processing industry, which attracts many business opportunities, to investors. This article provides 8 main applications of fiber laser cutting machines below.
First, the decoration industry. Fiber laser cutting machine is good for the decoration industry in many aspects. For example, this machine can cut clothing materials in a high-speed and flexible way. The efficient fiber laser cutting system can quickly deal with many complex graphics and the cutting results acquire the favor of decorators. When customers order special designs, the machine can cut out the relevant materials directly after making CAD drawings, so customization is no problem.
Second, the automotive industry. Many metal parts for automobiles, such as doors, car exhausts, brakes, etc., can be precisely processed by fiber laser metal cutting machines. Compared with traditional metal cutting methods such as plasma cutting, fiber laser cutting ensures excellent accuracy and efficiency, thus greatly improving the productivity and safety of automotive parts.
Third, advertising. Due to a large number of custom products in the advertising industry, traditional processing methods are clearly inefficient and the fiber laser metal cutting machine is ideally suited for this industry. Whichever design is used, the machine can produce high-quality laser-cut metal products for advertising.
Fourth, the kitchenware industry. Nowadays, people have higher requirements for the design and application of kitchenware, so there is a wide market for kitchenware-related products around the world. A fiber laser cutting machine is ideal for cutting thin stainless steel with high speed, high precision, good results, and a smooth cutting surface for customized and personalized product development.
Fifth, the shooting industry. Currently, mainstream outdoor lights are made of large metal tubes that have different types of cuts. Traditional cutting methods are not only inefficient but also do not allow for personalized and customized service. Fiber laser sheet metal and tube cutters are rightly used as the ideal laser solution to this problem.
Sixth, the sheet metal processing. The fiber laser cutting machine has demonstrated reliable and efficient cutting performance based on customer feedback, and you can also view this post to learn more about the features and benefits of our fiber lasers.
Seventh, the fitness equipment. In recent years, public fitness equipment and home fitness equipment have developed rapidly, and the demand for the future is particularly high. With the introduction of fiber laser metal cutting technology, the fitness equipment manufacturing industry is booming. For more information on laser cutting of fitness equipment, please read this linked article for more insight.
Eighth, home application industry. With the development of modern technology, the traditional processing technology of the household appliance manufacturing industry has been transformed and upgraded. Medium size et al. laser cutting machine is one of the most powerful processing methods in the current metal processing industry. Fiber laser cutting machines have a lot of work to do in the manufacturing process of household appliances, whether it is to improve the processing quality or to optimize the appearance of the product. Fiber laser cutting offers flexibility and precision unmatched by traditional processing methods. Because it uses a "non-contact processing" method, there is no need for tooling and no additional costs. As a result, fiber laser cutting technology can effectively improve product quality, lower production costs, reduce labor intensity, improve traditional sheet metal processing techniques, and bring more benefits to manufacturers.
Part 6: The manufactures of fiber laser cutting machine
Our company has a stable and excellent manufacturer with superior raw materials. Our fiber laser cutting machines such as 1kw fiber laser, 1000w laser cutter, 4kw laser cutter, etc., are price-friendly and high-quality compared with other fiber machines which products from other companies.
Part 7: The functions of fiber laser cutting machine
The main features of fiber laser cutting machines are the ability to cut very complex graphics, low cutting cost, low workpiece deformation due to non-contact cutting, and good product quality. Therefore fiber laser cutting machine is suitable for various electronic, printing, automotive, medical equipment, shipbuilding, aviation, and many other industries, and can process materials ranging from micro-machining of heart stents and computer memory chips to deep fusion welding of thick pipe walls.
A fiber laser cutting machine is a laser cutting machine using a fiber laser generator as the light source, mainly used in sheet metal processing, aviation, aerospace, electronics, electrical appliances, subway accessories, automobiles, grain machinery, textile machinery, engineering machinery, precision parts, ships, metallurgical equipment, elevators, household appliances, crafts and gifts, tool processing, decoration, advertising, metal external processing and other various manufacturing and processing industries.
A fiber laser cutting machine can do both flat cutting and bevel cutting processing, and the edge is neat and smooth, suitable for metal plates and other high-precision cutting processing, while coupled with the mechanical arm can be three-dimensional cutting instead of the original imported five-axis laser. More space-saving and gas consumption than ordinary carbon dioxide laser cutting machine, high photoelectric conversion rate, is a new product of energy saving and environmental protection, but also one of the world's leading technology products.
Part 8: The maintenance of fiber laser cutting machine
To ensure the normal use of laser cutting machines, the equipment needs routine care and maintenance. By mastering the operating essentials of the equipment, you can easily cut the workpiece effect you want and extend the life of the fiber laser cutting machine. Here are some tips for daily use and maintenance.
Firstly, the laser is the core equipment in the laser cutting machine, which provides the cutting light source for the laser cutting machine. For your laser cutting machine to work properly and with high quality, to ensure the reliable operation of your laser, and to extend the life of the laser, you are reminded to regularly check and maintain your laser. The fiber laser can basically do maintenance-free, besides, to ensure that the surrounding clean, the main daily observation of the cooling water is normal, the voltage is normal
Secondly, pay attention to the maintenance and care of the lenses. Focusing mirror, protective mirror, QBH head, and other optical surfaces, do not touch directly with your hands to prevent scratching or corrosion of the mirror surface. The optical lens surface is strictly prohibited to use water, detergent, and another cleaning. The surface of the lens is coated with a special film, and using these to clean the lens will damage the surface of the lens. Do not leave the lenses in a dark and humid place, as this will deteriorate the surface of the lenses. Do not use too much pressure when installing or replacing reflectors, focusing mirrors, and protective mirrors, as this may cause deformation of the lenses and affect the quality of the light beam.
Thirdly, we must pay attention to the maintenance of the machine tool. Before putting the machine into operation, the machine must be carefully lubricated according to the lubrication instructions. Professional lubrication with the most suitable lubricant is a prerequisite for maintaining the quality of the machine tool so that operational failures and their consequences can be avoided. If the machine has not been used for a long period of time (e.g. for ocean transportation), the lubrication of the entire machine must be checked. Also, when the machine is parked for a long time without use, please grease the moving parts of the machine, wrapped in anti-embroidery paper, for other parts to regularly check whether there is rust, and rusty parts for rust removal, anti-rust treatment (such as the conditions can be in addition to the dust cover), and to regularly clean the machine, check.
1. How do you clean a fiber laser cutting machine?
For equipment that requires very high cutting accuracy like metal laser cutting machines, every small factor may lead to undesirable results. In the long-term daily use, we not only need to maintain the metal laser cutting machine but also do a good job of dust removal. So how can we remove dust quickly and efficiently? You must master these dust removal methods!
There are three parts which need to be cleaned.
For the metal laser cutting machine system, the best state of cooling capacity is to use a condenser for cooling, which can instantly cool down the temperature of the processed material and equipment. The method of cleaning the dust on it is to remove the filters on both sides, clean it with detergent, then dry it again and rinse it.
Listening to the name of the filter, you know that it is used to filter the waste generated by the metal laser cutting machine equipment. To clean it, you need to remove it, and then clean and replace the filter element.
Cleaning of the dust screen
Dust filter, in terms of metal laser cutting machine equipment processing, there will be a device to prevent dust, that is, dust filter. For its cleaning plan, an air spray gun is used to perform a preliminary cleaning of the dust on the dust screen, and then a neutral detergent is used to clean it. Remember that it must be neutral, otherwise, it will easily chemically react and cause corrosion.
The above are the three methods for high-efficiency dust removal of metal laser cutting machines. Only by doing a good job of dust removal can the metal laser cutting machine run smoothly, so we should pay attention to it!
2. How to judge whether the operation of a fiber laser cutting machine?
Smooth cutting, no streaks, no brittle fracture
When the fiber laser cutting machine cuts the steel template at high speed, a pattern is formed on the cutting edge.
The slit has good verticality and a small heat-affected zone
No material burning, no melting layer formation, no slag
The slag on the fiber laser cutting machine is mainly reflected in the deposition and section burrs. The deposition of the material is because the laser cutting encounters a special oily liquid on the surface of the workpiece before melting and perforating. Vaporization and various materials do not require customers to blow out the incision, but upward or downward will also form deposits on the surface. The formation of burrs determines the quality of laser cutting because removing burrs requires extra work, so the severity and quantity of burrs can intuitively judge the cutting quality.
Coarse plating of the cutting surface, surface roughness is the key to measuring the quality of laser cutting surface
In fact, for fiber laser cutting machines, the shape of the cutting section is directly related to the roughness, and the poor cutting performance of the section will directly lead to high roughness. However, considering the different reasons for these two different effects, generally, the fiber laser. The processing quality of the cutting machine is analyzed. The laser-cut section will form a vertical pattern. The depth of the grain determines the roughness of the cut surface. The shallower the grain, the smoother the cut section. Roughness affects not only the appearance of the edges but also the friction characteristics. In most cases, the roughness must be reduced as much as possible, so the shallower the grain, the higher the cut quality.
3. What is an optical fiber laser cutting machine?
An optical fiber laser cutting machine is a laser cutting machine that uses a fiber laser generator as the light source.
Optical fiber laser cutting machine is a new international development of a new fiber laser output high energy density laser beam and gathered on the surface of the workpiece so that the area on the workpiece irradiated by the ultra-fine focus spot instantly melted and vaporized, which through the CNC mechanical system to move the spot irradiation position and achieve automatic cutting. It has obvious advantages compared with bulky gas lasers and solid-state lasers and has gradually developed into an important candidate in high-precision laser processing, LIDAR systems, space technology, laser medicine, and other fields.
When you are shopping for fiber laser cutting machines, you will face many questions, this article can give the answers for you to deal with the all pizzles. It mainly introduces fiber laser cutting machines in 5 main aspects: type, application, manufacturer and price, function, and maintenance, so that customers can better understand our fiber machines.